Compressed Air at Supersonic Speed | AIRpipe USA Dev 2026

A stylized shockwave arc streaks diagonally across a clear blue sky, representing a supersonic vapor trail without any aircraft.

USE CASE

Boom Supersonic is a pioneering aerospace company working to bring back commercial supersonic flight with their flagship airliner, Overture. Their Greensboro, North Carolina Superfactory serves as the final assembly and test site for this next‑generation aircraft, playing a critical role in bringing the vision of net‑zero supersonic travel to life.

With a goal of producing 33 aircraft per year—and scaling to 66—the facility was designed with performance, sustainability, and speed in mind. Learn more about the facility’s role in shaping the future of aerospace manufacturing on Boom’s Superfactory page. Watch Boom’s Supersonic Overture — the first American civil supersonic jet to break the sound barrier.

CHALLENGE

Boom’s Greensboro Superfactory needed a compressed air system that could keep pace with its ambitious production goals and high-profile launch events. The installation had to be rapid, visually aligned with facility branding, and presentation-ready for visits from media and state leadership. Any delay or misstep risked undermining confidence in a program designed to redefine aerospace manufacturing speed and sustainability.

SOLUTION

AIRpipe’s modular aluminum piping system was chosen to meet both technical and aesthetic demands. Its lightweight, color-coded components matched compressors and tanks, while the modular design eliminated hot work and reduced installation time. Rapid delivery and on-site training gave contractors confidence they could achieve a polished finish under deadline pressure.

OUTCOME

The system was installed ahead of schedule with zero delivery delays, ensuring the Superfactory was ready for its milestone media day. AIRpipe’s modular approach removed bottlenecks common in traditional systems, delivering reliable compressed air performance with a cohesive visual presence. The success reinforced AIRpipe’s reputation for speed, support, and supply chain strength in advanced aerospace environments.

Mission‑Critical Compressed Air Demands

Preparing for high‑visibility milestones, including a media day attended by state leadership, the team required a compressed air piping system that met both performance and aesthetic standards. The system needed to:

Install quickly under tight deadlines
Align visually with compressors and tanks
Present a polished, professional appearance under public and press scrutiny

Any misstep could undermine confidence during a high‑profile launch.

Supersonic Speed Solution

AIRpipe’s aluminum piping system supported both large‑volume supply and localized workstations. Pipe diameters ranged from ¾″ to 4″, but the real value came from the system’s modular design—allowing the team to move quickly, avoid hot work, and maintain a clean, cohesive finish under deadline pressure.

Key Advantages Included:

Modular air pipe fittings – No threading, welding, or fusing required
Lightweight aluminum construction – Reduced fatigue and simplified handling
Color-coded pipe system – Enhanced visual identification and branding alignment
Rapid installation – Basic tools and no special training needed
Fast lead times – Delivered quickly from U.S. warehouses
Clean performance – Essential for aerospace manufacturing environments

Ahead of Schedule and Ready to Shine

AIRpipe helped the mechanical contractor stay ahead of schedule with a smooth installation process and zero delivery delays. On‑site training ensured installers could move quickly, and the modular design eliminated bottlenecks common in traditional systems. Installers described the process as refreshingly smooth—no bottlenecks, no last‑minute workarounds, just clean execution under pressure.

Results Achieved:

Installation completed ahead of schedule
Reliable compressed air performance for aircraft assembly
Visual alignment with facility infrastructure
AIRpipe enabled contractors to finish ahead of schedule with zero delivery delay.
The modular design and on‑site training instilled confidence under deadline pressure.
The system delivered both technical performance and presentation‑ready polish.
Confidence reinforced during a high‑stakes media day

The project demonstrated how AIRpipe enables teams to deliver under pressure—where speed, trust, and visual polish matter as much as technical performance.

Compressed AIR for Aircraft Assembly: Boom Supersonic

Industry: Aerospace
Application: Modular compressed air distribution integrated into aircraft assembly operations
Pipe Sizes Installed: 3/4″, 1″, 2″ and 4″ diameter aluminum piping
System Benefits: Modular design, aesthetic alignment, on-site training, fast installation,

Conclusion:
Aligned Vision and Spotlight Ready

Checkmark in AIRpipe branded blue colors

The project achieved all core objectives: rapid deployment, visual alignment with facility infrastructure, and reliable compressed air performance. These outcomes were especially critical given the factory’s high‑profile launch, which included media coverage and visits from senior officials.
By removing risk and accelerating progress, AIRpipe reinforced its reputation as a trusted partner for advanced manufacturing environments. The installation proved that speed, reliability, and visual polish can coexist—helping Boom Supersonic showcase its vision without compromise.

Next →